The functions and applications of box-type substations

Jun 20,2025

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The functions and applications of box-type substations

I. Core Definitions and Functions

Box-type substation (referred to as box-type substation) is a compact complete set of distribution equipment that integrates high-voltage switchgear, distribution transformers and low-voltage distribution devices in a closed box. It is suitable for three-phase AC systems with a rated voltage of 10/0.4kV. The main functions include:

 

Electric energy conversion: Achieve voltage transformation from 10kV high voltage to 380V low voltage;

Power distribution control: Centralized management of power distribution and protection;

Space-saving: It occupies only 1/4 to 1/3 of the space of a traditional substation.

🔧 2. Mainstream types and structural characteristics

European-style box transformer (YB type)

The structure: The high-voltage room, transformer room and low-voltage room are arranged in a "目" (目) or "品" (品) shape, and the three rooms are independently separated.

Shell: Double-layer sealed design (metal/non-metal), protection grade ≥IP33, dust-proof and moisture-proof;

Heat dissipation: Natural ventilation + temperature-controlled forced exhaust system, with an insulation layer on the top cover.

High-voltage configuration: Optional SF6 load switch or vacuum switch, compatible with ring network power supply.

2. American-style box transformer (ZGS type)

Structure: The load switch, fuse and transformer coexist in the oil tank, making the volume smaller (1/5 to 1/3 of the European style).

Protection: Dual protection with high-voltage fuse and backup fuse, and a molded case circuit breaker is used on the low-voltage side.

Disadvantages: Inconvenient for maintenance (no visible disconnection point), and an additional low-voltage protection cabinet is required.

3. Trend of New Type box-type transformers

Miniaturized intelligent box-type transformer: High integration, supports remote monitoring (" Four Remote "function);

Underground type/prefabricated cabin type: Suitable for special environments (such as landscape areas);

Anti-collision design: A new patent for a lifting protective frame has been added to enhance outdoor safety.

🌍 III. Core application scenarios

Urban public facilities: residential communities, commercial centers, parks and stations (mainly European-style box-type transformers);

Industrial field: Temporary construction power supply for mines, oil fields, and factories (American-style box-type transformers are easy to move);

Emergency power supply: Post-disaster reconstruction, power guarantee for large-scale events;

New energy supporting facilities: Photovoltaic power station voltage boosting and grid connection (dedicated photovoltaic box transformer).

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